SembsunPack’s Dried Fruit and Nut Packaging SolutionsSembsun is an expert makers of dried fruit packaging machines for snack companies, trail mix manufacturers, and health food brands. Transition from manually packaging forty bags per hour to using automated equipment that can fill more than 120 parcels every minute.
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Scale Without Hiring More PeopleManage four to six times as many containers with your current staff. | See ROI in 10-16 MonthsReduce labor costs, eliminate waste from overfilling, and boost daily capacity. | Accurate Dosing Every TimeConsistent fill weights mean regulatory compliance and customer trust. | GMP Compliant by DesignMeet worldwide supplement standards, cGMP, and FDA regulations. |
The True Cost of Manual Packing to Your Snack CompanyHand-packing nuts and dried fruit seem straightforward enough. Until you examine what’s really taking place: The Freshness Clock Starts Ticking Immediately: Your product is oxidizing every second it is left out in the open. Nuts become rotten. Fruit that has been dried becomes more difficult. You are in a race against staleness as soon as you open a large container to begin hand packing. Oil From Nuts Destroys Cheap Scales: Your scale remains clean while you weigh dried fruit all day. When you include almonds or cashews in the mixture? Everything is coated with natural oils. Within a few weeks, your digital scale begins to read irregularly. Broken Pieces Kill Your Premium Price: Broken bits are the result of hand-scooping nuts. Some of the almonds break every time a cup is taken out of a bulk container. With some complete pieces mixed in, that “trail mix” begins to resemble crumbs. |
How Trail Mix Packaging Machinery Changes Everything About ProductionOur dried snack packaging solutions are quicker and address issues you’ve come to terms with as “normal” but which are destroying your profit margins. Minimize Air Exposure Time: In less than three seconds each package, automated systems remove product from sealed hoppers, weigh it, fill bags, and seal it. Longer shelf life due to less oxygen exposure results in fewer returns from stale goods and happier consumers who open bags two months later. Consistent Weights Within 1 Gram: Several hoppers drop goods into scales, and a computer determines which combination precisely reaches your desired weight. You consistently receive precise fills that safeguard your profits while meeting FDA regulations. Gentle Product Handling: Instead of using forceful augering or forcing, our automatic nut packaging equipment uses gravity and mild vibration. Almonds do not break apart. Modified Atmosphere Packaging (MAP): Before sealing, bags are flushed with nitrogen using our technologies. The oxygen that causes rancidity in nuts and color changes in dried fruit is displaced by this. Compared to air-sealed packaging, your product remains fresh for three to four times longer. |
Which Packaging Machine Is Right for Your Product?
Your intended speed is less important than the features of your product. Optimize for throughput within that category after selecting equipment that can handle the actual packaging.
Multi-Head Weigher with VFFS (Vertical Form Fill Seal)The precision workhorse of automatic nut packaging equipment is the multi-head weigher. Together, ten to fourteen weighing buckets can hold a fraction of your merchandise. In a matter of seconds, the computer determines which set of buckets adds up to your precise desired weight, lowers those buckets, and seals the bag.
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Premade Pouch Packaging Machine with Combination WeigherYour branded, pre-printed stand-up pouches are used in this method. The device generates a professional resealable zipper seal, weighers drop the exact amount of product, and the machine opens the pouch.
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Linear Weigher with Pillow Bag SealerInstead of using 10-14 hoppers, linear weighers use 2-4. They work well for companies who pack 500-2,000 bags a day or for fragile goods because they are slower but more reasonably priced.
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Flow Wrapper for Bar and Cluster ProductsWrapping is required rather than bag-filling for creating bars or clusters out of dried fruit and nuts. Your hard product is encased in a sealed pillow pack thanks to flow wrappers.
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Why Healthy Snack Manufacturers Select SembsunPack for Automatic Nut Packaging Equipment
We Customize for Your Product
Before you commit, we run samples using equipment to ensure careful handling, precise weighing, and seal quality. Our machines will package your exact product for you to view.
15 Years Solving Real Problems
We have packaged every kind of dried snack conceivable, with more than 2,000 installations in more than 40 countries. We are aware of the equipment required for mixed berry mixes that leave stains on everything, as well as what works for sticky dates and greasy macadamias.
24/7 Support
Get technical support from people who understand food packaging. Parts are shipped quickly. Installation training and operator training is included.
Built for the Long Run
When properly maintained, our trail mix packaging equipment lasts for more than ten years. The oils and sugars in your products are resisted by food-grade stainless steel. Better lifetime ROI and less downtime are associated with high-quality components.
Small Business Friendly
Start appropriately sized and scale wisely. We work with operations that pack 200 bags every day and businesses that pack more than 50,000. There is no need to purchase more capacity than you currently use.
Our Dried Snack Packing Solutions Specifications
Construction:
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Sealing Technology:
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Receive a Free Consultation on Dried Fruit Packaging MachinesAfter analyzing your operation, we’ll offer:
Contact SembsunPack Today: Phone/WhatsApp: 0086-13106736449 |
Frequently Asked Questions
Can one dried fruit packaging machine handle multiple products?
With recipe storage, the majority of multi-head weigher systems can handle more than 20 different goods. For every SKU, you program in the sealing parameters, film settings, and goal weight. It takes two to three minutes to alternate between almonds, cashews, and trail mix. Sticky goods, such as dates or crystallized ginger, could require specialized tools or extensive cleaning in between runs.
How do these machines handle oily nuts without gumming up?
Food-grade stainless steel with polished surfaces that prevent oil buildup is used in professional nut packing equipment automation systems. In order to avoid product settling, vibrating feeders are inclined. Easy-access panels for fast wipe-downs or automated cleaning cycles are features found in many systems. For high-oil items like macadamias or pine nuts, we also advise applying anti-stick coatings to contact surfaces.
What’s the difference between air sealing and nitrogen flushing?
An airtight packaging with regular air within is produced via air sealing. This is effective for goods used within 30 to 60 days. Before sealing, nitrogen is substituted for oxygen using nitrogen flushing (Modified Atmosphere Packaging). Eliminating oxygen prolongs shelf life to six to twelve months since it causes nuts to go rancid and dried fruit to discolor. Although nitrogen flushing is more expensive, it is necessary for goods that are kept in warehouses or on store shelves.
How accurate are the fill weights on multi-head weighers?
For the majority of dry fruit and nut products, multi-head weighers attain an accuracy of ±1 gram. You will constantly receive 99–101 grams for a 100-gram objective. This removes giveaway and satisfies FDA net weight criteria. The accuracy of linear weighers is usually between two and three grams, which is still better than hand weighing, but it counts more for pricey items like macadamias or pistachios.
Can the machine integrate with my current production equipment?
Yes. These dried snack packing machines are connected to conveyors, roasters, and seasoning tumblers, among other upstream machinery. Additionally, they integrate downstream with labeling systems, checkweighers, metal detectors, and case packers. We offer data integration so that production counts, speeds, batch tracking, and downtime alarms are sent to your facility software. During the consultation, let us know what equipment you currently have, and we’ll create a smooth connection.
What if my product mix changes seasonally?
This is handled flawlessly via recipe storage. Include your fall trail mix (pecans, cranberries, pumpkin seeds), summer fruit blend (dried mango, pineapple, coconut), and holiday gift mix (chocolate, almonds, dried cherries). Use a few touchscreen taps to switch between them. One trail mix packaging machinery system can manage all of your seasonal variations as long as the items have comparable handling characteristics.
How long does installation and training take?
Depending on intricacy, installation usually takes two to four days. Machine operation, recipe programming, routine maintenance, and basic troubleshooting are all covered in the three to five days of operator training. We offer both video resources and comprehensive instructions. Within a week, the majority of operators are operating the equipment with confidence.
