Biscuit Packing Machine: The Ultimate Guide
-How to choose A Biscuit Packing Machine
You have eaten all kinds of cookies, round, square, irregular pairs, and so on, do you know how they are packed? If you are a biscuit manufacturer, how would you like to know about a biscuit packing machine that can improve efficiency for you? Today you to talk about the biscuit packing machine in detail, hope to help you.
1. How Does a Biscuit Packing Machine Work?
In the cookie manufacturing plant, the cookie packing process is generally divided into a feeding system, bag making or bag opening, finishing, sealing, cutting, and output.
Feeding System: The cookies produced in a cookie manufacturing plant are sorted by a conveyor belt after sorting and adjusting to reach your desired quantity of packages, the cookies are neatly arranged before the packing line, which is needed to ensure that each cookie can enter the packing track correctly. Bag making or bag opening: common bags are pre-formed bags, but also in the packaging process on-site molding In general, the packaging of cookies is used to pillow bag to pack. According to the working principle of the pillow packaging machine, the plastic film is released from the reel and ready to cover the cookies, through the tension setting, the film is pulled flat and aligned to the position of the cookies to form the set size bag.
Finishing: Once the cookies are in the packing track, unlike looser products, they need to be pressed using a sponge or center seal for easy sealing.
Sealing and Cutting: The flow wrap machine seals and cuts the cookies according to the set bag length and width. After sealing, the bag needs to go through a cooling stage to make sure the seal is firm, you can also choose single or continuous bag cutting according to your needs.
Finished product output: after the band cookies finish the first packaging, they are transported with the conveyor belt to the inspection system for testing, this step is beneficial for manufacturers who want to improve their quality control needs.
If there is a small package into the demand for large packages, you can add a device to the quantitative number of independent packages packaged into large packages, we are common is a small bag into a large bag, there are also small bags into the box packaging, here, respectively, to increase the packaging machine is a vertical packaging machine or bagging machine and box machine with the use of the machine.
2. Types of Biscuit Packing Machines
About Biscuit Packing Machines, the most unfamiliar one is Horizontal flow wrap machines, which occupies the market share with the advantages of efficiency and affordable price. But besides this one, there are several other models for first-time packaging of cookies which are used by many cookie manufacturers in recent years.
Vertical form fill seal machine:
This is a vertical form fill seal machine, which is the same as the flow wrap machine, but cookie makers using this machine should note that if your cookie type pursues integrity and your cookies are more prone to crumbling, this one is not suitable because of the vertical infeed, which may crumble a little due to gravity.
Stand-up pouch packing machine:
This machine is good for sealing cookies in pre-made pouch-type packaging. Usually prefabricated pouches are used with zippers so that the user can open and re-seal the pouch several times, providing convenience. Upright pouch type can also better display the goods in front of the consumer, common packaging small biscuits, but also more close to the needs of the user.
Biscuit Cartoning Machines
This packaging machine is generally in the cookie for secondary packaging needs, and you want to put the cookie better design of the packaging of a choice, this carton packaging is in the individual packaging after the box a process. This machine improves the appearance of the packaging needs, but also meets the advantages of not easy to crush cookies. It is suitable for medium to high-end cookie and confectionery manufacturers.
3. Benefits of Using a Biscuit Packing Machine For Your Business
An automatic biscuit packing machine will save you half of the labor and improve the cost-effectiveness of your business. Take a look at the benefits.
Faster efficiency
Why is the trend towards full automation nowadays? Because a fully automated model will allow your business to complete the production volume at an efficient rate. In addition to the fact that the cookies are cooled down after production and then packaged in a timely manner to preserve the taste of the cookies and prevent them from reacting with oxygen in the air for a long period of time, fully automated machine packaging ensures the speed of the packaging process and shortens the exposure time of the cookies in the air, which is good for the food packaging industry and protects the safety of the food products.
Better quality
Compared to a manual biscuit packing machine, a fully automated machine produces better-quality biscuits. When you choose to pack biscuits manually, you can’t quickly recognize whether the bag is flat or not and make adjustments quickly. Manual cookies come in a single bag, and you’re left with a choice of pre-made bags to pack, whereas an automatic cookie packing machine ensures that your cookies are aesthetically pleasing and your production is completed on time – isn’t that a better choice?
Automatic Quality Check
Adding a quality check to your packaging line can help you to finalize batches, dates, and ingredient ratios, and lay the groundwork for quickly identifying product problems later on. Moreover, quality checking of food products has always been an important concern worldwide, effectively increasing the impact of your brand.
Cost savings
As a businessman, you need to create more profit value in the same time. The traditional way of packaging is an advancement over modernization and is a turning point for businessmen to expand their market. You can learn about the production of major brands in the world, they are gradually moving towards fully automated production because their market is huge and the only way to save cost in the same time is to be efficient and reduce the mistakes in the wrong boxes. The only way to save cost is to be efficient and to reduce the error box mistakes.
4. Common Features of the Biscuit Packing Machine
–Small Business Biscuit Factors to Consider Choosing a Biscuit Packing Machine
1.Packaging Materials
First of all, you have determined the type of cookie, the next step you need to consider is the packaging materials, small business manufacturers in the packaging can choose a pillow bag, the bag is widely used, and applicability.
Film as a common packaging material, you need to consider whether it reaches the food grade, whether its inner film reacts under room temperature physical conditions, and better storage of cookies.
2. Sealing Mechanism
Taking the pillow bag above, you don’t need to consider the way of opening, usually there is a gear cut at the end, so you don’t need to add extra equipment for the opening method. But some cookie manufacturers’ sealing needs to be flat, need to add a flat next to the cut, these need to add a cutter mold on the equipment, so that the packaging machine sealing at the same time, and the opening is also attached.
3.Speed
Secondly, packing speed is also an important consideration in choosing a packing machine. Because the biscuit packing machine price is there you need to decide on the function and packing speed. Speed is one of the main reasons, because for the same cookie, if you need more high-speed efficiency, manufacturers generally provide you with a more stable motor because to keep the machine at high speed at the same time stable output.
4. Customization Options
Nowadays, customization is one of the criteria to judge the creativity of a partner. For a company, flexibility and customization is the most important, because the factory’s customization service is higher, closer to the finished product effect that the customer wants, and at the same time, the factory also has high efficiency in the cooperation and factory price.
5. Ease of Operation and Maintenance
The automatic biscuit packing machine has an easy-to-adjust control panel, which makes it easy for workers to operate. Usually, the contact materials of the cookie packing machine need to reach the food grade, which is the basic requirement for packing cookies. Secondly, the use of a stainless steel frame can increase the service life of the machine and prevent rusting in the air.
Then, daily care is also essential, there is a Chinese proverb “Sharpening the knife does not miss the cutting material work”, and good equipment maintenance is the reason why the machine can be used for a long time.
5. Biscuit Packing Machines Parts
Feeding System
The general feeding system is divided into horizontal and vertical feeding depending on the type of packaging machine. Prefabricated bags and vertical packaging machines are fed with cookies through conveyor belts or manually, but their feeding system is vertical. Pillow packers are horizontal and enter the bags from the conveyor belt.
Packaging Material Handling
Packaging materials are divided into three types: roll film, pre-made bags, and boxes.
The rolled film material is stretched through the film stretching system to become bags, and the pillow packaging machine completes the bag-making, feeding, and sealing work.
Prefabricated bags are produced in advance and placed in the bag chute of the prefabricated bag packing machine for the packaging machine to complete the bag opening, organizing, feeding, and sealing.
The cookie box packing machine puts the unfolded box in the box slot of the packing machine and completes the packing process by folding, pushing the cookie, and sealing the box through the machine.
Sealing Mechanism
biscuit packaging machine has many kinds of sealing mechanisms, such as Heat Sealing, Cold Sealing, Zipper sealing, Twist Tie, Tape Sealing, Vacuum Sealing, and Gas Flushing, which are chosen according to different cookie characteristics and film characteristics. These are selected according to the characteristics of different biscuits and the characteristics of the film.
Heat sealing is usually done with plastic film, and the heating methods are pulse heat sealing, continuous heat sealing, and ultrasonic heat sealing, where the edges are melted by heating and bonded together.
Cold Sealing is the use of pressure-sensitive adhesive sealing and cold sealing, in the case of not applying heat, through the pressure to make the two layers of packaging materials bonded together, for temperature-sensitive cookies to play a protective role, and then the sealing of the adhesive.
Zipper Seal
A zippered pouch with a reclosable clip chain that allows the consumer to open and close the pouch manually. Many businesses now require a heat-sealable closure on top of the zipper, which can be re-filled and sealed to prevent the zipper from coming undone and the cookies from falling apart due to vibration during transportation.
Twist Tie
In manual cookie packaging machines, the twist tie is made of wire and is suitable for cookies with a short shelf life, which also facilitates manual bagging.
Tape Sealing
Tape sealing is generally used in cardboard and corrugated boxes, where cookies that have been individually packaged are put together in a cardboard box for repackaging, and then sealed with an account.
Vacuum Sealing
You may have seen the most typical cookie case is compressed cookies, compressed cookies tube bone oh pumping the air out of the bag, and then sealing, delay the shelf life.
Gas Flushing
In the package, nitrogen and other inert gases to delay the oxidation of cookies, to extend their shelf life.
6. Considerations for Optimal Biscuit Packaging
Protective Properties
Every cookie is made for selling and expanding the market, good protection is more popular among consumers. Moisture and oxidation resistance are the basic requirements for fully automatic biscuit packaging machine. Secondly, anti-shattering for cookie packaging also plays an optimization. Whether it is possible to add cushioning material or packaging structure to reduce breakage is an optimization point.
Optimal serving and storage temperature
Cookies, as a common snack, will be counting down to the use-by date after production, so clear printing will provide consumers with a clear deadline for the optimal serving time and temperature. However, the optimal storage temperature of the packaging is also a point of concern for consumers.
Environmental Awareness
With the development of society, it is indispensable to increase the awareness of environmental protection. Many manufacturers are incorporating eco-friendly concepts so that cookie packaging can be recycled after use, such as cans and cardboard packaging. Recyclable packaging materials reduce the burden on the environment and increase brand awareness.
Incorporate consumer experience
Consumers are the direct purchasers of cookie goods, and their experience determines the share of long-term sales. Many cookie manufacturers register consumers’ experience by scanning the code inside the package, and collecting their experience feelings data-wise so that timely adjustments can be made.
7. Tips for Biscuit Packing Machines Troubleshooting
- When the cookie packing machine packing speed is slow
The first phase of the system to check the motor and drive, to see whether the motor is working properly, drive whether there is any abnormality; and then try to adjust the set packing speed to see whether there is any change.
Regular maintenance of mechanical parts, you can use lubricant accordingly to reduce the friction between parts.
- When the machine appears to stop
First, check whether the power supply voltage is in a normal state, sometimes voltage fluctuation will lead to unstable machine operation.
Then check the sensors, photoelectric sensors, and switches are normal, if not normal timely clean up debris or try to replace.
Next check the mechanical parts, drive belts, gears, chains and other parts whether there is a foreign body or loose situation, timely repair and replacement of new.
Then look at the control panel whether there is alarm information, accordingly according to the instructions to make treatment.
- When the cookie bag forming bad
First of all, check whether the forming mold is worn or deformed, and make timely adjustments or replacement repairs.
Then see whether the tension of the film is uneven, and try to adjust the tension control of the film.
Secondly, check whether the cylinder pressure is insufficient or too high, and try to adjust the cylinder pressure.
- When the packaging material breaks
Firstly, check whether the quality of the roll film is the same as before all the time, whether there are holes or defects, and timely replacement of the roll film with quality problems.
Then try to adjust the tension of the roll film, whether it is because the film is too tight or too loose to cause the breakage of the material packaging film.
- When the sealing is not firm
First, check if the heat sealing temperature is not high enough to melt the packaging material, but too high can also lead to excessive melting and unsightly outer packaging.
Then check whether the heat sealing strip is worn and replace it in time; if there is dust or residue on the heat sealing strip, you can clean it first.
- When the package position is misplaced
First, adjust the positioning system to whether it is sensitive, secondly, check whether the conveyor belt is offset, and calibrate the position to ensure smooth operation.
Then check whether the cookies are arranged neatly and at a certain distance before entering the packing machine.
Conclusion
Through this article, there is a certain understanding of how to choose the right cookie packaging machine, you first need to familiarize yourself with your own cookie products, how they need to be packaged, and what is the required packaging speed. After the purchase of the cookie packaging machine daily problems encountered how to troubleshoot, the above are detailed, but also welcome you to send more questions, we try our best to solve the packaging program for you. Hope it can help you.
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