Sembsun Automatic Sterile Carton Liquid Filling Machine
- Packaging: paper-aluminum-plastic composite material, brick-shaped, diamond-shaped carton packaging
- The packaging material (multi-layer composite cardboard) is sterilized with hydrogen peroxide, and the filling environment is a sterile cabin.
- The combination of ultra-high temperature instantaneous sterilization (UHT) and aseptic filling ensures that the product has a shelf life of several months at room temperature.
What are paper milk cartons made of?
The packaging material has 7 layers:
1. Inner layer PE: easy to heat seal.
2. Adhesive PE
3. Aluminum foil: intercept light and air, enhance the sealing of paper.
4. Isolation layer PE
5. Base paper layer: maintain the clarity of paper, as the base layer for printing
6. Printing layer
7. Outer layer protection PE: moisture-proof, dust-proof, protect printing
Material introduction:
1. Aseptic packaging paper is made of multiple layers of paper, aluminum and plastic.
2. Good airtightness, can effectively block light.
3. This packaging is most commonly used to store milk, juice and beverages at room temperature, which can keep the contents fresh for 12 months.
4. This packaging material is usually used to make brick boxes on filling machines.
Aseptic Carton Filling Line
Aseptic Carton Filling Line is a highly integrated system, usually consisting of a filling machine and a straw sticking machine. If the product requires a cap (such as Tetra Top or similar packaging), a capping machine will be added.
- Made of food-grade high-quality stainless steel to ensure the life of the equipment
- Stable packaging molding, adapting to the packaging materials of various manufacturers
- Extremely low packaging loss rate, ensuring the economic benefits of customers
- Accurate measurement, low power consumption, saving manpower, simple and easy to learn
- Large-screen human-machine interface, truly realizing human-machine interaction
- The capping process consists of feeding station, discharging station, turntable station, dispensing station, and mechanical manual station.
- The upper cover mechanism adopts a hoist, which has an automatic shaping function.
According to the principle of rotation, the reverse cap is automatically lowered and adjusted to the correct cap-in direction to ensure that all caps out of the bottle enter the conveyor belt in an orderly manner - The whole machine adopts PLC control, and the electrical control system adopts servo control technology. It has a wide range of settings, simple operation, stable operation, easy cleaning, easy maintenance, and durable.
- Suitable for pasting straws on the surfaces of cartons, plastic cups, and plastic bottles. It can be matched with various beverage packaging boxes.
- The machine adopts PLC automatic control system, which can automatically complete the processes of product conveying, straw conveying, straw cutting, product gluing, straw insertion, etc., and run, reaching the ideal technical level of similar products.
Advantage of Sembsun Aseptic Carton Filling Machine
Reduce manual intervention and improve production efficiency (e.g. 3000-5000 packs/hour).
Comply with FDA/CE standards and extend product shelf life (6-12 months).
Dynamic calibration technology ensures filling accuracy of ±0.5%, reducing product waste.
Simple square structure, neatly displayed shelves, strong visual impact, easy for consumers to identify.
More energy-saving sterilization mode
Compare with other big brand in the world, our machines have less power, which saves more electricity. They use high power heater to sterilize the wind which is blowed inside machine (approx 60-70kw).
But our machine uses a double sterilization system, which is including UV ray and H2O2 to sterilize and wash the roll package.
The total power we control it within 25kw. Which can save 75% electricity.
Easy-to-understand machine structure
The machine structure is simple to study, after installation, we trained the worker to handle the machine operation and maintenance. The workers are easy to learn and do the machine maintenance by himself which can save fixing cost.
Customized service
Packaging type: Whether you choose roof box, combibox, Tetra Pak, diamond or rectangular, we have the right machine.
Special liquid: customized for high viscosity and pulp-containing liquids.
Others: customized sterilization form, CRP cleaning system, etc.
1-year warranty
1v1 customer service: Each customer has a dedicated business manager to fully answer any questions you have and provide reassuring technical support.
Full protection: Any manufacturing defects will be repaired or replaced within 12 months.
Why Choose Us?
✔ 20+ Years in Aseptic Packaging Machines
✔ CE/FDA Certified, ISO 9001 Compliant
✔ 300+ Successful Installations Worldwide
Tetra Pak: Roll-filling and forming is adopted, that is, the paper roll is unrolled, sterilized, and formed into a tube on the filling line, and then sealed and cut into brick-shaped or pillow-shaped packaging after filling.
SIG Combibloc: The paper box is pre-formed in the factory and is directly opened, filled, and sealed after being transported to the filling plant
Multi-layer structure:
Outer layer: waterproof coating (polyethylene).
Middle layer: aluminum foil layer (blocks oxygen and light).
Inner layer: food-grade plastic (prevents liquid penetration).
Common applications: low-acid or neutral pH products such as milk, juice, tea, plant protein beverages, liquid dairy products, etc.
Special needs: Beverages containing fruit particles require customized filling valves (anti-clogging design).
Tell us: What product do you want to fill (juice/milk/beverage), what are the ingredients (flavors or rich in nutrients)? How many ml? What shape of carton do you want to use?
Tell us in the form at the end or contact directly on whatsapp: +8618925910695!