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Sembsun 4 Stations Rotary Premade Bag Packing Machine

Why is Sembsun’s four-station premade bag packaging machine said to have efficient production, flexible adaptation, precise control and high degree of automation?

  • Multiple stations work together: four stations (bag taking, bag opening, filling, and sealing) operate synchronously, greatly improving the packaging speed
  • Support various bag types: compatible with stand-up bags, aluminum foil bags, zipper bags, special-shaped bags, etc.
  • Intelligent temperature-controlled sealing: ensures a firm seal, avoids air leakage or scalding through the bag film, and improves the packaging qualification rate

Sembsun Automatic 4 Stations Doy Bag Packing Machine

What kind of bags can be packed with a four-station premade bag packaging machine?

1. Stand-Up Pouch
Features: The bottom can stand up, which is convenient for display and storage. It is suitable for liquids, powders, granules, etc.

2. Eight-Side Seal Pouch
Features: Eight-side seal design, strong three-dimensional sense, good load-bearing capacity, suitable for large-capacity packaging.

3. Spout Pouch
Features: With a suction nozzle or a screw cap, it is easy to open and close multiple times, suitable for liquids or viscous materials.

4. Four-Side Seal Pouch
Features: The four sides are completely sealed, moisture-proof and leak-proof, with a simple structure and low cost.

5. Shaped Pouch
Features: Personalized design (such as heart shape, gourd shape) to enhance product recognition.

6. Zipper Pouch
Features: The bag mouth has a zipper, which can be repeatedly sealed and has strong freshness preservation.

Not sure if your bag can be packaged? Free consultation with us!

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Features of four-station bag packing machine

ItemSpecification/Description
ModelD-240 Pre-made Bag Packaging Machine
Machine FunctionsAutomatic bag picking, clamping, opening, quantitative filling, and sealing
Machine ComponentsRotary bag feeding sealing machine + Automatic quantitative filling machine + Screw feeder
Bag Dimensions (L×W)180~320mm × 120~230mm
Packaging Capacity100~1000g/bag
Packaging Speed600~900 bags/hour (10~15 bags/minute)
Packaging Accuracy±1~5g (depending on material characteristics)
Machine Dimensions (L×W×H)2500mm × 1200mm × 2000mm
Machine WeightApproximately 260kg
Power Supply380V, 1.8KW
Air Source Requirements0.6~0.8MPa, 80L/min
Suitable MaterialsPowders, granules, small pieces (food, condiments, chemical raw materials, etc.)

 

What are the functions of the four workstations?

Sembsun Doypack Machine

Bag Picking Station

Purpose: The robot or suction cup device accurately grabs the pre-made bag (pre-made empty packaging bag) from the bag library and transfers it to the next station.

Key point: Ensure that the bag is picked up accurately and not stuck or damaged.

Sembsun Doypack Machine

Bag opening station

Purpose: To open the bag opening through airflow (positive/negative pressure) or mechanical clamps to prepare for subsequent filling.

Key points: It needs to adapt to different bag types (such as self-supporting bags, back-sealed bags, etc.) to ensure that the opening is sufficient and stable.

Sembsun Doypack Machine

Filling station

Purpose: Use with feeding/metering devices (such as linear scales, screws) to quantitatively fill materials (such as powders, liquids, granules) into opened bags.

Key points: Precision control (anti-leakage), matching of rotation speed and feeding speed.

Sembsun Doypack Machine

Sealing station

Purpose: Heat seal (heat-press seal) the bag mouth after filling to ensure the airtightness of the package.

Key point: Sealing temperature/pressure adjustment to avoid leaking or burning through.

Sembsun Service Term

What is the basic working principle of the four-station bag feeding machine?

Through the continuous collaborative operation of four stations (bag taking, bag opening, filling, and sealing), the prefabricated bags can be automatically taken out, opened, quantitatively filled, and sealed without manual intervention.

What is the packaging speed?

Usually 800-1500 bags/hour, depending on the bag type, material characteristics and equipment model (e.g. D-240 model is about 600-900 bags/hour).

What is the filling accuracy? What factors affect it?

Accuracy range: ±1-5 grams (the error is smaller for powders, and may be slightly larger for granules or viscous materials).

Influencing factors: material fluidity, metering device (screw/weighing), equipment vibration, etc.

Can it handle liquid or viscous materials?

Yes, but it needs to be equipped with a drip-proof filling head and a more tightly sealed sealing station. Viscous materials may require a piston pump filling system.

What are the parts with high equipment failure rates? How to maintain?

High failure points: wear of bag opening suction cups and aging of sealing heating elements.

Maintenance suggestions: Regularly clean photoelectric sensors, lubricate moving parts, and replace wearing parts (such as sealing strips).

Compared with vertical packaging machines, what are the advantages?

Advantages: Suitable for pre-made bags (more exquisite pattern printing), more diverse bag types.

How to choose a four-station doy pouch machine suitable for your product?

Consider:
Bag type and size (matching equipment station parameters).
Material properties (powder/liquid/granules are suitable for different filling systems).
Productivity requirements (e.g., high-speed machine is required for ≥1,000 bags per hour).

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